Hard Rock Mining

Minova understands that safety and efficiency are key requirements for sustainable and profitable mining. Every work environment has its own specific challenges. Wherever you may be, your safety is paramount to us.

Our best-in-class products and services cover a range of applications in hard rock mining, including ground, water, and air control, stemming, and maximization of ore extraction, to ensure your teams work safely and efficiently. You can select from a wide range of resins, powders, steel, and polymer products, to suit your location, rock type and ground control requirements.

At Minova, we actively encourage collaboration with our hard rock customers and partners, we are constantly researching and developing innovative products, to ensure that together we can provide you with the best solution.

Artificial rockfill pillars

Since 2001, Minova have invested technology and resources into developing the correct methodology and perfect product to form an artificial rockfill pillar.

Product title
FB200

Our FB200 low viscosity, high yield grout is used for many applications within underground mines. We have 20 years experience in using FB200 for stabilising rockfill to enhance stope extraction, constructing explosion rated ventilation seals, filling of large voids and constructing false pillars for pre-driven recovery roads.

We have developed variants for hostile conditions such as saline water, hot water and long distance pumping.

Typically pumped at a 2:1 water:powder ratio, FB200 can be used between 1:1 and 3:1 ratios depending on individual project requirements.

FB200 is supplied as a ready to use free flowing blended cementitious powder that only requires the addition of water in a suitable placing machine. 

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Product title
Tekseal™

High yield, long life foaming grout primarily used for ventilation applications and cavity filling. Supplied as a ready to use free flowing blended cementitious powder that forms cement foam on mixing with water in a purpose designed placer.

Uses include explosion resistant ventilation seals, recovery of longwall face falls, backfilling behind steel sets, recovery of falls, rib stabilisation and general void filling.

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Anchoring

Steel and glass fibre reinforced polymer bolting products and accessories to stabilise even the most stressed ground.

Product title
Friction Bolts

Friction bolts have been used internationally in mining for decades and are considered the simplest form of ground support available in metal mining. Compression of the high tensile steel "C" shape into a hole diameter smaller than the tube generates a load transfer from the steel to the rock. A steel ring is fixed to the collar end of the tube that will retain a plate on the installed tube to establish compressive force against rock.

Available in either black or hot dip galvanised. Variety of diameters (34 mm, 40 mm and 47 mm) and various lengths from 600 mm to 3,000 mm

Used in the development and production headings for immediate support with quick and easy installation.

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Product title
Solid Bolts

The Secura Bolt is a solid reinforcing bar for use in strata environments of underground mines. Design includes a unique paddle system to improve resin mixing and resin film shredding. Consistent and efficient mixing of resin capsule components provide higher bond strength in large diameter boreholes  

The solid reinforcing bar is threaded at one end with a high strength R thread profile, including a modified rope thread with large root and small crest areas. A torque nut is attached at this end. Available in various lengths and can be supplied black or hot dip galvanised.

Variants available:

R24 Secura Bolt

R24 Secura Debonded Bolt

R28 Secura Bolt

R28 Secura Debonded Bolt

 

Click here to read our comparative testing information bulletin.

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Surface control

Surface support coverage providing increased safety.

Product title
Steel Mesh

Mesh provides surface support coverage to loose rock between installed rock bolts in underground mining excavations. Multiple configurations of mesh is available including numerous sheet sizes, apertures, wire diameters and black or galvanised wire.

Ausro straps are yielding straps which allow the straps to yield under load conditions allowing better load distribution between bolts. Ausro straps are used in unstable ground conditions where seismic activity is present, to improve surface support and ensure better connection between the surface support and bolts.

 

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Product title
Friction Bolts

Friction bolts have been used internationally in mining for decades and are considered the simplest form of ground support available in metal mining. Compression of the high tensile steel "C" shape into a hole diameter smaller than the tube generates a load transfer from the steel to the rock. A steel ring is fixed to the collar end of the tube that will retain a plate on the installed tube to establish compressive force against rock.

Available in either black or hot dip galvanised. Variety of diameters (34 mm, 40 mm and 47 mm) and various lengths from 600 mm to 3,000 mm

Used in the development and production headings for immediate support with quick and easy installation.

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Product title
Steel & Mesh Accessories

In addition to a complete range of steel and chemical components, we can provide an extensive and complimentary range of accessories for steel strata support requirements.

Our range of accessories include:
• Strata Straps
• Mechanical Anchors
• Mine Nuts
• Couplings
• Pull Collars

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Chemical injection

Injection chemicals used for stabilising, sealing and consolidating the ground.

Product title
Bevedol® / Bevedan®

Bevedol® / Bevedan® is a two component, foaming polyurethane (PUR) injection system used to consolidate highly convergent strata. The system consists of a resin (Bevedol®) and a catalyst (Bevedan®) which is delivered into the strata via a pump unit and injection gun. The two components mix in the gun, which initiates the reaction of the product. The low viscosity mixture penetrates the smallest fissures, hardens and ensures the consolidation and sealing of the area submitted to treatment.

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Product title
Carbofill®

Carbofill® is a two component phenolic foam resin used for filling cavities. Component A is an aqueous phenolic resins containing a suspension of solid carbonates as a blowing agent and Component B is a blend of various acids which affect the foaming process and the curing reaction.

The final product is a lightweight material with a yellow to pink colour. Ideal for filling of cavities in underground roadways and longwalls and the stabilisation and prevention of gas accumulation, stabilisation of debris and forming temporary plug seals.

 

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Sprayed coatings & membranes

Sprayed coatings and membranes provide additional ground support and waterproofing solutions.

Product title
Rappass®

Rappass offers high performance, abrasion resistance and rapid strength. Rappass C, a special concrete mix requires the addition of water to produce a flowing concrete consistency. Rappass GD is a specially blended cement that is applied by dry shotcrete processes. Uses include lining ore passes, outfalls, spill ways, draw points, crushers and chutes.

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Product title
Sprayplast

Supplied as a pre-packaged coarse dry powder in 20kg bags. Sprayed with the addition of water using dry shotcrete process. Sprayplast can also be used for scat control and ventilation control.

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Product title
Tekflex®

Cement based spray material designed with excellent flexibility, high tensile strength and excellent adhesion qualities. Tekflex powder is added to Tekflex liquid through a specially designed pump system for a continuous mixing and spraying operation.

Used to permanently stabilise the integrity of rock structures while accommodating the stresses associated with strata movement and providing a barrier to moisture degradation. Tekflex was developed for specific use as an alternative to the use of steel mesh for scat control in underground mining excavations.

 

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Grouting

Resin capsules and cementitious grouts stabilise rock and provide support when you need it most.

Product title
FB400

High strength, thixotropic anchoring grout used for top down grouting, grouting of long tendons and consolidation.

Ready to use, free-flowing, blended cementitious powder that only requires the addition of water in a high shear mixer, to produce a highly thixotropic grout.

With the addition of FB400 + to our range, you can now grout cables 100m away from the grout pump is located using Minova's industry leading grout

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Product title
Carbothix®

Two component grouting resin for cable bolt anchoring and self drilling bolts. An instantly thickening, fast curing, two component silicate resin for high strength bonding of solid bolts and cable anchors. The final mixture thickens very quickly to form a tough, interpenetrating non porous elastic silicate. This minimises leakage from the bolt hole, displacing drilling water helping ensure full encapsulation.

Carbothix has been designed especially for use with our range of UniPass dynamic and static rock bolts. Tested in Australian conditions, Carbothix allows for improved rock bolting productivity.

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Chemical injection

Injectable products and systems used for water control in the mining environment.

Product title
Bevedol® / Bevedan®

Bevedol® / Bevedan® is a two component, foaming polyurethane (PUR) injection system used to consolidate highly convergent strata. The system consists of a resin (Bevedol®) and a catalyst (Bevedan®) which is delivered into the strata via a pump unit and injection gun. The two components mix in the gun, which initiates the reaction of the product. The low viscosity mixture penetrates the smallest fissures, hardens and ensures the consolidation and sealing of the area submitted to treatment.

Explore Product
arrow arrow
Product title
Tekflex®

Cement based spray material designed with excellent flexibility, high tensile strength and excellent adhesion qualities. Tekflex powder is added to Tekflex liquid through a specially designed pump system for a continuous mixing and spraying operation.

Used to permanently stabilise the integrity of rock structures while accommodating the stresses associated with strata movement and providing a barrier to moisture degradation. Tekflex was developed for specific use as an alternative to the use of steel mesh for scat control in underground mining excavations.

 

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Sprayed coatings & membranes

Sprayed coatings and membranes help control water underground.

Product title
Rappass®

Rappass offers high performance, abrasion resistance and rapid strength. Rappass C, a special concrete mix requires the addition of water to produce a flowing concrete consistency. Rappass GD is a specially blended cement that is applied by dry shotcrete processes. Uses include lining ore passes, outfalls, spill ways, draw points, crushers and chutes.

Explore Product
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Product title
Sprayplast

Supplied as a pre-packaged coarse dry powder in 20kg bags. Sprayed with the addition of water using dry shotcrete process. Sprayplast can also be used for scat control and ventilation control.

Explore Product
arrow arrow
Product title
Tekflex®

Cement based spray material designed with excellent flexibility, high tensile strength and excellent adhesion qualities. Tekflex powder is added to Tekflex liquid through a specially designed pump system for a continuous mixing and spraying operation.

Used to permanently stabilise the integrity of rock structures while accommodating the stresses associated with strata movement and providing a barrier to moisture degradation. Tekflex was developed for specific use as an alternative to the use of steel mesh for scat control in underground mining excavations.

 

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Sprayed coatings & membranes

Products that provide excellent stoppings and sealing solutions.

Product title
Rappass®

Rappass offers high performance, abrasion resistance and rapid strength. Rappass C, a special concrete mix requires the addition of water to produce a flowing concrete consistency. Rappass GD is a specially blended cement that is applied by dry shotcrete processes. Uses include lining ore passes, outfalls, spill ways, draw points, crushers and chutes.

Explore Product
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Product title
Sprayplast

Supplied as a pre-packaged coarse dry powder in 20kg bags. Sprayed with the addition of water using dry shotcrete process. Sprayplast can also be used for scat control and ventilation control.

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Ventilation seals & barriers

Our seals and barrier systems include proven explosion proof performance of plugs, seals and stoppings.

Product title
FB200

Our FB200 low viscosity, high yield grout is used for many applications within underground mines. We have 20 years experience in using FB200 for stabilising rockfill to enhance stope extraction, constructing explosion rated ventilation seals, filling of large voids and constructing false pillars for pre-driven recovery roads.

We have developed variants for hostile conditions such as saline water, hot water and long distance pumping.

Typically pumped at a 2:1 water:powder ratio, FB200 can be used between 1:1 and 3:1 ratios depending on individual project requirements.

FB200 is supplied as a ready to use free flowing blended cementitious powder that only requires the addition of water in a suitable placing machine. 

Explore Product
arrow arrow
Product title
Tekseal™

High yield, long life foaming grout primarily used for ventilation applications and cavity filling. Supplied as a ready to use free flowing blended cementitious powder that forms cement foam on mixing with water in a purpose designed placer.

Uses include explosion resistant ventilation seals, recovery of longwall face falls, backfilling behind steel sets, recovery of falls, rib stabilisation and general void filling.

Explore Product
arrow arrow
Product title
Sprayplast

Supplied as a pre-packaged coarse dry powder in 20kg bags. Sprayed with the addition of water using dry shotcrete process. Sprayplast can also be used for scat control and ventilation control.

Explore Product
arrow arrow

Grouting

High volume, pumpable grouts used to improve gas and ventilation control.

Product title
Carbofill®

Carbofill® is a two component phenolic foam resin used for filling cavities. Component A is an aqueous phenolic resins containing a suspension of solid carbonates as a blowing agent and Component B is a blend of various acids which affect the foaming process and the curing reaction.

The final product is a lightweight material with a yellow to pink colour. Ideal for filling of cavities in underground roadways and longwalls and the stabilisation and prevention of gas accumulation, stabilisation of debris and forming temporary plug seals.

 

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Ventilation Control Devices

Largest range of tested explosion rated ventilation control devices.

Product title
Steel Fabrications

For more than 20 years we have engineered, designed, supplied and installed steel ventilation control devices (VCD's).

Our steel VCD products and service solutions are customised to suit our customer’s site specific requirements and engineered to conform with the requirements of underground coal mine legislation. Our focus is to continually offer VCD product designs which are safe to handle and improve installation times. All VCD’s are equipped with convenient and rated lifting points, allowing easier and safety handling during installation.

To ensure the longevity of our products, all steel structures are sand blasted and coated with a high build acrylic resin applied directly to the bare steel as a combined primer and topcoat. Two-coat epoxy paints and galvanizing can be also provided on request.

We supply overcasts, machine doors (vehicle doors), man-doors, coffin seals, access hatches for seals, air-locks and consumables. We also provide 2, 5, 20 and 50 psi rated steel VCDs including consumables cast into stoppings, goaf seals and formwork systems (Tecmesh and Meshblock).

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Product title
Air Flow Regulators

To help ensure clean air in underground mines we offer a range of solutions that include automatic airflow regulators, secondary air control and plastic regulator drop boards.

In 2005 we developed a revolutionary new automatic airflow regulator, Blastflow®, for Hard Rock mines that can be retrofitted to existing regulator sites. Secondary fans can be combined with automated Blastflow regulators to allow the mine to control where and when air is placed. Ventilation on Demand (VOD) allows an underground mine's ventilation circuit to be electronically controlled delivering airflow efficiency, reduced electricity and rapid access to production areas.

To control air flow at stope accesses and draw points, ore passes and the general direction of ventilation throughout mine areas we offer ventilation blinds (QBC). Designed to suit specific size openings and can be relocated for re-use.

To control air quantities in an underground mine circuit we offer environmentally friendly, recycled plastic drop-boards.

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Cavity filling

Providing special resins and grouts for cavity and void filling in the mining sector.

Product title
FB200

Our FB200 low viscosity, high yield grout is used for many applications within underground mines. We have 20 years experience in using FB200 for stabilising rockfill to enhance stope extraction, constructing explosion rated ventilation seals, filling of large voids and constructing false pillars for pre-driven recovery roads.

We have developed variants for hostile conditions such as saline water, hot water and long distance pumping.

Typically pumped at a 2:1 water:powder ratio, FB200 can be used between 1:1 and 3:1 ratios depending on individual project requirements.

FB200 is supplied as a ready to use free flowing blended cementitious powder that only requires the addition of water in a suitable placing machine. 

Explore Product
arrow arrow
Product title
Tekseal™

High yield, long life foaming grout primarily used for ventilation applications and cavity filling. Supplied as a ready to use free flowing blended cementitious powder that forms cement foam on mixing with water in a purpose designed placer.

Uses include explosion resistant ventilation seals, recovery of longwall face falls, backfilling behind steel sets, recovery of falls, rib stabilisation and general void filling.

Explore Product
arrow arrow
Product title
Carbofill®

Carbofill® is a two component phenolic foam resin used for filling cavities. Component A is an aqueous phenolic resins containing a suspension of solid carbonates as a blowing agent and Component B is a blend of various acids which affect the foaming process and the curing reaction.

The final product is a lightweight material with a yellow to pink colour. Ideal for filling of cavities in underground roadways and longwalls and the stabilisation and prevention of gas accumulation, stabilisation of debris and forming temporary plug seals.

 

Explore Product
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